FTTH Cable Production: How the Manufacturing Process Works

Surprising fact: over 70% of new U.S. broadband builds now use fiber networks that need precise manufacturing to meet performance goals.

Shanghai Weiye OFC Equipment manages complete Fiber cable sheathing line manufacturing, from sourcing brand fibers like Fujikura® or Corning® SMF-28e to comprehensive test documentation that deliver 100% QA.

Our FTTH drop designs suit aerial, underground, and direct-buried installation, with low-smoke zero-halogen (LSZH), PVC, and polyethylene (PE) jacket options and arrangements from 1 to 4 cores. We supply OS1/OS2 and multimode OM2–OM4 grades plus ITU-T G.652D and ITU-T G.657 variants, Pantone-matched sheath colors, and logo printing.

Automated machines and precision equipment stabilize line speed and keep repeatability high. Typical lead times run four to five days for orders < 100 km and seven to ten days for < 500 km, with an MOQ of 1 km and warranty for free replacement on quality issues.

Keep reading to see how materials, testing, and support combine to lower lifecycle cost and pair the right product with your network.

• Shanghai Weiye OFC Equipment offers end-to-end manufacturing and lab testing for United States projects.
• A range of jacket options and optical grades fit varied installation environments.
• Automated lines and machines ensure stable quality and stable optical performance.
• Fast lead times, low MOQ, and recognized brand fibers help plan procurement reliably.
• Comprehensive test reports and after-sales warranty support product reliability and documentation needs.

Expert FTTH manufacturing by Shanghai Weiye OFC Equipment

When project timelines and performance matter, Shanghai Weiye OFC Equipment delivers customized drop cables with complete test documentation.

As a dedicated manufacturer, Shanghai Weiye OFC Equipment combines purpose-built equipment with stringent material control. We offer custom builds and services for residential/MDU deployments. Every order comes with full QA coverage and full test reports.

Our lab runs high heat, salt spray, and vibration testing to validate durability. Jacket options cover LSZH, PVC, and PE. Designs offer flat bow-type and self-supporting styles and support brand fibers such as Fujikura and Corning SMF-28e.

• Documented line control and in-process checks for fully auditable shipments.
• Technical support for requirements, pilots, and scaling.
• Modern fixtures and calibration minimize variation so every cable meets operator standards.

FTTH cable production

At Shanghai Weiye OFC Equipment, manufacturing steps are matched to network specs, combining brand fiber choices with strict test routines.

Selecting Optical Fiber and Brands

We align fiber draw tower to minimum bend radius, loss, and deployment type. Options include OS1, OS2, OM2–OM4 and G.652D and G.657.A1/A2 per ITU-T. Brand fibers such as Fujikura and Corning SMF-28e are offered to satisfy sourcing standards.

Strength member integration

Strength members use dielectric FRP or galvanized steel wire. FRP is preferred where non-conductivity is necessary. Steel wire adds tensile strength for longer aerial spans and bonding/grounding needs.

Jacket extrusion and process control

Jacket options include LSZH for flame/smoke safety, PVC for flexibility and ease of handling, and PE for outdoor UV and moisture resistance. Closed-loop control of temperature and capstan ratios keeps line speed stable and dimensional tolerances.

In-Process and Final Testing

Inline geometry/concentricity checks operate in-line. Final optical tests confirm loss and return loss. Each order ships with a 100% test report and lab results from high heat, salt-spray, and vibration tests to confirm handling for drop terminations and field use.

Typical lead times are 4–5 days for < 100 km and 7–10 days for < 500 km. Material lot records and first-article approvals provide traceability and compliance for U.S. projects.

Our FTTH Drop Cable Types and Structures

Shanghai Weiye OFC Equipment offers a focused portfolio of drop designs that fit indoor risers and long aerial runs. Each option combines tested materials with field-termination geometry and consistent optical performance.

The bow-type flat drop cable minimizes footprint for risers/ducts. It keeps bend loss low for simple routing in hallways and MDUs.

Self-supporting designs for aerial spans

Self-supporting FTTH drop designs include a messenger element to carry tensile loads. Choose FRP (dielectric) for electrical isolation or steel messenger when bonding/grounding and higher tensile strength are required.

Core Layouts and Strength Members

We provide dielectric and metallic strength member configurations to meet safety/EMI requirements. Center loose tube and flat unitube types balance crush resistance and fiber secondary coating line for quick termination.

Indoor/outdoor jackets

Jacket choices include LSZH for indoor flame/smoke compliance and PE for outdoor UV and moisture resilience. Each family is validated for mechanical and optical quality before shipment.

Equipment Ensuring Quality and Throughput

Automation and sensor-driven feedback at Shanghai Weiye OFC Equipment reduce manual handling and boost throughput for drop patch preparation.

Our production line integrates automated machines that cut/strip drop cords to increase output and cut labor variability.

The CLX-BPO2 automated stripper uses PLC + photoelectric control. One cycle is ~1.5 s, giving real-world speeds near 20 terminal operations per minute.

Auto Cut & Strip Capabilities

The equipment strips LSZH and PVC jackets and trims FRP/steel members to precise stub lengths. Pneumatic cylinder actuators provide quick, repeatable motion and minimize downtime.

PLC/photoelectric control for precision and repeatability

PLC logic and photoelectric sensors give exact positioning and closed-loop control. Inline checks update SPC charts so operators can correct trends before defects grow.

• Auto scrap ejection and ergonomic feeders maintain clean workcells.
• Process control plans capture calibration intervals and critical parameters.
• Integrated assets and trained operators support FTTH volume targets without compromising accuracy.

What the CLX-BPO2 Adds

The CLX-BPO2 brings industrial-grade stripping and trimming to our line, cutting cycle time while maintaining consistent prep.

Shanghai Weiye OFC Equipment deploys the CLX-BPO2 to increase throughput and standardize terminal quality. The unit runs at an approximate cycle time of 1.5 seconds, producing around 20 preps per minute in production.

PLC/photoelectric control deliver exact detection and repeatable motion. That control helps keep strip lengths and reserved strength stubs within tight tolerances.

Line Speed

Typical operation speed is 1.5s per cycle. This enables steady throughput under normal production conditions.

Supported jacket and reserved strength lengths

The CLX-BPO2 strips LSZH and PVC jackets with an adjustable jacket strip length from 17.5–35.0 mm. Reserved stubs are set between 7.0 and 11.0 mm to fit common termination hardware.

Handling FRP and steel wire strength members

The machine cleanly cuts FRP and steel wire strength elements while protecting neighboring fibers. Customized cutters are available for nonstandard sizes to preserve precision.

• Auto-eject scrap and sensor-triggered start cut idle time.
• Small footprint (L40 × W18 × H18 cm), 110–220V, 50W, and 11 kg weight simplify cell integration.
• Cylinder-driven motion and PLC/photoelectric control boost reliability and reduce maintenance downtime.

Using this machine, Shanghai Weiye OFC Equipment standardizes terminal prep so field teams receive drop parts ready for quick installation. The CLX-BPO2 supports our lines in meeting volume targets without compromising quality.

Customized specifications to fit your FTTH system

Shanghai Weiye OFC Equipment configures every order to meet your network requirements and simplify field rollout. We pair concise options with predictable manufacturing windows so your teams receive ready-to-install products.

Choose 1–4 core designs with single-mode or multimode fiber. Options include OS1, OS2, and OM2–OM4 plus G.652D/G.657 variants to match your optics and connector plans.

We Pantone-match sheath colors for quick field identification and consistent asset tagging.

Jacket materials, print legends, and branding

Select LSZH, PVC, or PE jackets to suit route and safety requirements. Custom print legends and logos aid inventory/warranty tracking.

Lengths, Packaging & Special Builds

Standard reel lengths are 1 km, 2 km, and 4 km with custom reels and packaging to suit storage and handling. Choose bow-type flat or self-supporting designs and FRP or steel members to meet span and isolation needs.

As a manufacturer, Shanghai Weiye aligns runs to your schedule and delivers documentation that detail final specs for easy on-site QA.

Quality, Test, and Docs

Shanghai Weiye OFC Equipment embeds quality checkpoints across the production line so every item has recorded acceptance data at ship.

Environmental and Mechanical Tests

Our lab runs high-temperature exposure, salt fog corrosion, and mechanical vibration to qualify materials/assemblies. These tests simulate field stresses for indoor and outdoor use.

100% test reports for every cable

Every fiber optic cable includes a 100% test report that records loss, return loss, and key geometry where applicable. Final QC gates stop nonconforming items before they leave the factory.

Traceability and compliance

Batch records link tests to reels/serials so audits and warranty claims are simple to verify. Documentation follows common customer templates to speed approvals and inbound inspection.

• In-line checks plus final inspection prevent field failures and lower warranty events.
• Quality packages include specifications confirmation and formatted data for rapid review.
• Ongoing trend analysis drive preventive maintenance and improve long-term reliability.

Cost Drivers and Pricing

Budgeting for a drop run starts with fiber and jacket choices and is shaped by volume and customization.

Typical prices range broadly—from about $30 to $1,000 per unit—based on fiber grade (G.652/G.657/OM2–OM4), jacket chemistry (LSZH, PVC, PE), reel length, and structural design.

Materials, Grade, Jacket & Structure

The primary cost drivers are fiber grade, jacket material, and the structural type chosen for deployment.

Self-supporting structures and steel strength elements increase material/labor. Custom sheath colors/logos/legends add setup time and impact pricing on small runs.

Order length, volume, and customization impact on price

Longer reels and higher volume orders reduce unit cost. Small quantities often include setup charges and higher per-unit charges.

• Changeovers and special cutters increase lead time and add to cost.
• Clear RFQs and line scheduling let Shanghai Weiye OFC Equipment align price quotes to delivery windows.
• Frameworks and indexed pricing stabilize budgets over phases.

Logistics for the U.S.

Shanghai Weiye OFC Equipment makes lead times and logistics clear so planners can align crews and sites. Predictable windows cut downtime and control costs when a rollout is underway.

Scheduling & Capacity Planning

Typical production windows run 4–5 days for orders under 100 km and 7–10 days for < 500 km. We plan capacity to track your milestones and to keep deliveries on time.

The service team provides updates/tracking so installation teams can plan arrivals. For compressed schedules, we hold contingency capacity to accelerate critical-path orders.

Minimum order quantity and why it matters

The MOQ is one kilometer. This reflects line setup such as wire and jacket die adjustments that use startup material and generate scrap.

We review your put-ups and staging to choose reel sizes that cut waste and handling. Staggered batches can balance inventory holding with more frequent small-site deliveries.

Installation readiness and application scenarios

On-site conditions dictate whether a self-supporting span, duct pull, or direct-buried run is the right choice for a project.

Aerial, duct, and direct-buried deployment considerations

For aerial runs, Shanghai Weiye OFC Equipment advises self-supporting designs with appropriate members to manage sag/tension for long-term reliability.

Duct installations work best with low-friction sheaths and crush-resistant builds so pulling does not damage fibers. PE jackets are common for underground and buried paths where moisture resistance is needed.

Direct-buried designs need correct burial depth per local codes and moisture barriers to protect the optic core over time.

Indoor riser/plenum distribution and ONT termination

Indoor riser/plenum routes favor LSZH jackets to meet flame and smoke rules. Flat drop cable forms strip clean and present controlled stubs for quick ONT termination.

We advise on steel vs FRP (dielectric) strength members based on bonding needs, lightning exposure, and hardware compatibility. Standardized prep from the production line shortens install time and minimizes scrap.

Our approach ensures a consistent install experience across indoor/outdoor transitions. That leads to fewer callbacks, faster activations, and stable field performance for your system.

Support from Spec to Service

Our team coordinates tests, line schedules, and installation guidance to remove surprises during deployment.

Shanghai Weiye OFC Equipment provides engineering support from early requirements through approved drawings and pilot builds. We deliver documentation templates and clear installation notes so field crews work from the same plan.

After-sales service includes fast response, RCA, and corrective action. All products ship with full test reports and traceability to support QA acceptance.

• 24/7 availability for status and technical support.
• Warranty includes free replacement for confirmed quality issues.
• Schedule coordination for urgent changes or acceleration requests.
• Config control so shipped items match agreed specs consistently.

Final Thoughts

Select Shanghai Weiye OFC Equipment for custom drops, quick lead times, and full traceability.

We provide custom FTTH drops that combine materials with validated manufacturing and lab tests. Every reel ships with a 100% test report and documented trials to support U.S. field acceptance.

A robust production line, including CLX-BPO2 prep assets, cuts variability and shortens turnaround. Our equipment set standardize strip/stub lengths so installers get consistent results at turn-up.

From fiber selection to jacket, printing, and packaging, we balance performance and cost to extend service life. Dedicated customer support guides scheduling, logistics, and after-sales care so your deployment remains on plan.

Get in touch with Shanghai Weiye OFC Equipment to align specs, timeline, and volume. We stand behind every fiber optic and optic cable shipment with laboratory validation and responsive service.